Numerical Investigation of Heat Transfer Behaviour During TIG Welding of Stainless Steel Pipes for Various Welding Heat Input Conditions

J. Rajakumar; M. Sheik Ibrahim Bathusa; N. Pothivel Rajan; K. Sulaiman; A. Simon Christopher; K. C. Ganesh

doi:doi:10.11648/j.ajmie.20170203.11

| Peer-Reviewed

Numerical Investigation of Heat Transfer Behaviour During TIG Welding of Stainless Steel Pipes for Various Welding Heat Input Conditions

J. Rajakumar, M. Sheik Ibrahim Bathusa, N. Pothivel Rajan, K. Sulaiman, A. Simon Christopher, K. C. Ganesh

Published in American Journal of Mechanical and Industrial Engineering (Volume 2, Issue 3)

Received: 27 October 2016 Accepted: 7 November 2016 Published: 16 February 2017

Views: Downloads:

Download PDF

Share This Article

Twitter
Linked In
Facebook

Abstract

In the present work, tungsten inert gas (TIG) welding was carried out on stainless steel pipe joints and the heat transfer behaviour for various welding heat input was analysed. In this work austenitic stainless steel of grade 304L was used and the experiment was carried out on bead on plate and weld profile was analysed. The bead profile was obtained from the experiment and microstructure was characterized. The bead profile dimensions from the experiment were used in the calibration of heat source model during finite element heat transfer analysis. Based on the calibrated heat source model, TIG welding of stainless steel pipes was analysed. Numerical simulation was considered as conduction heat transfer analysis and weld pool convection was neglected in the model. The non-linear transient heat transfer analysis was carried out on pipes and thermal cycles at various locations were analysed.

Published in	American Journal of Mechanical and Industrial Engineering (Volume 2, Issue 3)
DOI	10.11648/j.ajmie.20170203.11
Page(s)	117-126
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

TIG, 304L, FEA, Transient Temperature, Simulations

References

[1]	Varghese VMJ, Suresh MR, Kumar DS (2012) Recent developments in modeling of heat transfer during TIG welding—a review. The International Journal of Advanced Manufacturing Technology 64 (5-8):749-754. doi:10.1007/s00170-012-4048-9
[2]	Giridharan PK, Murugan N (2009) Optimization of pulsed GTA welding process parameters for the welding of AISI 304L stainless steel sheets. The International Journal of Advanced Manufacturing Technology 40 (5-6):478-489. doi:10.1007/s00170-008-1373-0
[3]	Yushchenko KA, Kovalenko MDV, Krivtsun IV, Demchenko VF, Kovalenko MIV, Lesnoy MAB (2009) Experimental Studies and Mathematical Modelling of Penetration in TIG and A-TIG Stationary Arc Welding of Stainless Steel. Welding in the World 53 (9-10):R253-R263
[4]	Abhilash AP, Sathiya P (2011) Finite Element Simulation of Laser Welding of 904L Super Austenitic Stainless Steel. Transactions of the Indian Institute of Metals 64 (4-5):409-416. doi:10.1007/s12666-011-0093-6
[5]	Ganesh KC, Balasubramanian KR, Vasudevan M, Vasantharaja P, Chandrasekhar N (2016) Effect of Multipass TIG and Activated TIG Welding Process on the Thermo-Mechanical behaviour of 316LN Stainless Steel Weld Joints. Metallurgical and Materials Transactions B 47 (2):1347-1362. doi:10.1007/s11663-016-0600-6
[6]	Ganesh KC, Vasudevan M, Balasubramanian KR, Chandrasekhar N, Vasantharaja P (2014) Thermo-mechanical Analysis of TIG Welding of AISI 316LN Stainless Steel. Materials and Manufacturing Processes 29 (8):903-909. doi:10.1080/10426914.2013.872266
[7]	Ganesh KC, Vasudevan M, Balasubramanian KR, Chandrasekhar N, Mahadevan S, Vasantharaja P, Jayakumar T (2014) Modeling, Prediction and Validation of Thermal Cycles, Residual Stresses and Distortion in Type 316 LN Stainless Steel Weld Joint made by TIG Welding Process. Procedia Engineering 86:767-774. doi:10.1016/j.proeng.2014.11.096
[8]	Lu SP, Qin MP, Dong WC (2013) Highly efficient TIG welding of Cr13Ni5Mo martensitic stainless steel. J Mater Process Technol 213 (2):229-237. doi:10.1016/j.jmatprotec.2012.09.025
[9]	Keivani R, Jahazi M, Pham T, Khodabandeh AR, Afshar MR (2014) Predicting residual stresses and distortion during multisequence welding of large size structures using FEM. The International Journal of Advanced Manufacturing Technology 73 (1-4):409-419. doi:10.1007/s00170-014-5833-4
[10]	Shen J, Zhai D-j, Liu K, Cao Z-m (2014) Effects of welding current on properties of A-TIG welded AZ31 magnesium alloy joints with TiO2 coating. Transactions of Nonferrous Metals Society of China 24 (8):2507-2515. doi:10.1016/S1003-6326(14)63377-X
[11]	Ahmadi E, Ebrahimi AR (2015) Welding of 316L Austenitic Stainless Steel with Activated Tungsten Inert Gas Process. Journal of Materials Engineering and Performance 24 (2):1065-1071. doi:10.1007/s11665-014-1336-6
[12]	Li S, Chen G, Zhou C (2015) Effects of welding parameters on weld geometry during high-power laser welding of thick plate. The International Journal of Advanced Manufacturing Technology 79 (1-4):177-182. doi:10.1007/s00170-015-6813-z
[13]	Lin C-M, Su T-L, Wu K-Y (2015) Effects of parameter optimization on microstructure and properties of GTAW clad welding on AISI 304L stainless steel using Inconel 52M. The International Journal of Advanced Manufacturing Technology 79 (9-12):2057-2066. doi:10.1007/s00170-015-6875-y
[14]	Ling K-H, Fuh Y-K, Kuo T-C, Xun-Tu S (2015) Effect of welding sequence of a multi-pass temper bead in gas-shielded flux-cored arc welding process: hardness, microstructure, and impact toughness analysis. The International Journal of Advanced Manufacturing Technology 81 (5-8):1033-1046. doi:10.1007/s00170-015-7277-x
[15]	Liu G-h, Liu M-h, Yi Y-y, Zhang Y-p, Luo Z-y, Xu L (2015) Activated flux tungsten inert gas welding of 8 mm-thick AISI 304 austenitic stainless steel. Journal of Central South University 22 (3):800-805. doi:10.1007/s11771-015-2585-8
[16]	Romoli L, Rashed CAA (2015) The influence of laser welding configuration on the properties of dissimilar stainless steel welds. The International Journal of Advanced Manufacturing Technology 81 (1-4):563-576. doi:10.1007/s00170-015-7234-8
[17]	Sohail M, Han S-W, Na S-J, Gumenyuk A, Rethmeier M (2015) Numerical investigation of energy input characteristics for high-power fiber laser welding at different positions. The International Journal of Advanced Manufacturing Technology 80 (5-8):931-946. doi:10.1007/s00170-015-7066-6

Cite This Article

Plain Text BibTeX RIS

APA Style

J. Rajakumar, M. Sheik Ibrahim Bathusa, N. Pothivel Rajan, K. Sulaiman, A. Simon Christopher, et al. (2017). Numerical Investigation of Heat Transfer Behaviour During TIG Welding of Stainless Steel Pipes for Various Welding Heat Input Conditions. American Journal of Mechanical and Industrial Engineering, 2(3), 117-126. https://doi.org/10.11648/j.ajmie.20170203.11

Copy | Download

ACS Style

J. Rajakumar; M. Sheik Ibrahim Bathusa; N. Pothivel Rajan; K. Sulaiman; A. Simon Christopher, et al. Numerical Investigation of Heat Transfer Behaviour During TIG Welding of Stainless Steel Pipes for Various Welding Heat Input Conditions. Am. J. Mech. Ind. Eng. 2017, 2(3), 117-126. doi: 10.11648/j.ajmie.20170203.11

Copy | Download

AMA Style

J. Rajakumar, M. Sheik Ibrahim Bathusa, N. Pothivel Rajan, K. Sulaiman, A. Simon Christopher, et al. Numerical Investigation of Heat Transfer Behaviour During TIG Welding of Stainless Steel Pipes for Various Welding Heat Input Conditions. Am J Mech Ind Eng. 2017;2(3):117-126. doi: 10.11648/j.ajmie.20170203.11

Copy | Download

@article{10.11648/j.ajmie.20170203.11,
  author = {J. Rajakumar and M. Sheik Ibrahim Bathusa and N. Pothivel Rajan and K. Sulaiman and A. Simon Christopher and K. C. Ganesh},
  title = {Numerical Investigation of Heat Transfer Behaviour During TIG Welding of Stainless Steel Pipes for Various Welding Heat Input Conditions},
  journal = {American Journal of Mechanical and Industrial Engineering},
  volume = {2},
  number = {3},
  pages = {117-126},
  doi = {10.11648/j.ajmie.20170203.11},
  url = {https://doi.org/10.11648/j.ajmie.20170203.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajmie.20170203.11},
  abstract = {In the present work, tungsten inert gas (TIG) welding was carried out on stainless steel pipe joints and the heat transfer behaviour for various welding heat input was analysed. In this work austenitic stainless steel of grade 304L was used and the experiment was carried out on bead on plate and weld profile was analysed. The bead profile was obtained from the experiment and microstructure was characterized. The bead profile dimensions from the experiment were used in the calibration of heat source model during finite element heat transfer analysis. Based on the calibrated heat source model, TIG welding of stainless steel pipes was analysed. Numerical simulation was considered as conduction heat transfer analysis and weld pool convection was neglected in the model. The non-linear transient heat transfer analysis was carried out on pipes and thermal cycles at various locations were analysed.},
 year = {2017}
}

Copy | Download

TY - JOUR
T1 - Numerical Investigation of Heat Transfer Behaviour During TIG Welding of Stainless Steel Pipes for Various Welding Heat Input Conditions
AU - J. Rajakumar
AU - M. Sheik Ibrahim Bathusa
AU - N. Pothivel Rajan
AU - K. Sulaiman
AU - A. Simon Christopher
AU - K. C. Ganesh
Y1 - 2017/02/16
PY - 2017
N1 - https://doi.org/10.11648/j.ajmie.20170203.11
DO - 10.11648/j.ajmie.20170203.11
T2 - American Journal of Mechanical and Industrial Engineering
JF - American Journal of Mechanical and Industrial Engineering
JO - American Journal of Mechanical and Industrial Engineering
SP - 117
EP - 126
PB - Science Publishing Group
SN - 2575-6060
UR - https://doi.org/10.11648/j.ajmie.20170203.11
AB - In the present work, tungsten inert gas (TIG) welding was carried out on stainless steel pipe joints and the heat transfer behaviour for various welding heat input was analysed. In this work austenitic stainless steel of grade 304L was used and the experiment was carried out on bead on plate and weld profile was analysed. The bead profile was obtained from the experiment and microstructure was characterized. The bead profile dimensions from the experiment were used in the calibration of heat source model during finite element heat transfer analysis. Based on the calibrated heat source model, TIG welding of stainless steel pipes was analysed. Numerical simulation was considered as conduction heat transfer analysis and weld pool convection was neglected in the model. The non-linear transient heat transfer analysis was carried out on pipes and thermal cycles at various locations were analysed.
VL - 2
IS - 3
ER -

Copy | Download

Author Information

J. Rajakumar

Department of Mechanical Engineering, V V College of Engineering, Tisaiyanvilai, India
M. Sheik Ibrahim Bathusa

Department of Mechanical Engineering, V V College of Engineering, Tisaiyanvilai, India
N. Pothivel Rajan

Department of Mechanical Engineering, V V College of Engineering, Tisaiyanvilai, India
K. Sulaiman

Department of Mechanical Engineering, V V College of Engineering, Tisaiyanvilai, India
A. Simon Christopher

Department of Mechanical Engineering, V V College of Engineering, Tisaiyanvilai, India
K. C. Ganesh

Department of Mechanical Engineering, National Institute of Technology, Tiruchirappalli, India

Download PDF

Sections

Plain Text BibTeX RIS

APA Style

J. Rajakumar, M. Sheik Ibrahim Bathusa, N. Pothivel Rajan, K. Sulaiman, A. Simon Christopher, et al. (2017). Numerical Investigation of Heat Transfer Behaviour During TIG Welding of Stainless Steel Pipes for Various Welding Heat Input Conditions. American Journal of Mechanical and Industrial Engineering, 2(3), 117-126. https://doi.org/10.11648/j.ajmie.20170203.11

Copy | Download

ACS Style

J. Rajakumar; M. Sheik Ibrahim Bathusa; N. Pothivel Rajan; K. Sulaiman; A. Simon Christopher, et al. Numerical Investigation of Heat Transfer Behaviour During TIG Welding of Stainless Steel Pipes for Various Welding Heat Input Conditions. Am. J. Mech. Ind. Eng. 2017, 2(3), 117-126. doi: 10.11648/j.ajmie.20170203.11

Copy | Download

AMA Style

J. Rajakumar, M. Sheik Ibrahim Bathusa, N. Pothivel Rajan, K. Sulaiman, A. Simon Christopher, et al. Numerical Investigation of Heat Transfer Behaviour During TIG Welding of Stainless Steel Pipes for Various Welding Heat Input Conditions. Am J Mech Ind Eng. 2017;2(3):117-126. doi: 10.11648/j.ajmie.20170203.11

Copy | Download

@article{10.11648/j.ajmie.20170203.11,
  author = {J. Rajakumar and M. Sheik Ibrahim Bathusa and N. Pothivel Rajan and K. Sulaiman and A. Simon Christopher and K. C. Ganesh},
  title = {Numerical Investigation of Heat Transfer Behaviour During TIG Welding of Stainless Steel Pipes for Various Welding Heat Input Conditions},
  journal = {American Journal of Mechanical and Industrial Engineering},
  volume = {2},
  number = {3},
  pages = {117-126},
  doi = {10.11648/j.ajmie.20170203.11},
  url = {https://doi.org/10.11648/j.ajmie.20170203.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajmie.20170203.11},
  abstract = {In the present work, tungsten inert gas (TIG) welding was carried out on stainless steel pipe joints and the heat transfer behaviour for various welding heat input was analysed. In this work austenitic stainless steel of grade 304L was used and the experiment was carried out on bead on plate and weld profile was analysed. The bead profile was obtained from the experiment and microstructure was characterized. The bead profile dimensions from the experiment were used in the calibration of heat source model during finite element heat transfer analysis. Based on the calibrated heat source model, TIG welding of stainless steel pipes was analysed. Numerical simulation was considered as conduction heat transfer analysis and weld pool convection was neglected in the model. The non-linear transient heat transfer analysis was carried out on pipes and thermal cycles at various locations were analysed.},
 year = {2017}
}

Copy | Download